Circularity in concrete production

Moving toward the future

MAPEI’s Re-Con line helps concrete producers to move toward a more circular and effective production model by offering cost-effective and sustainable concrete solutions. Under the four key concepts of Reclaim, Clean, Recycle and Reduce CO2, substantial savings in waste-handling costs can be made by transforming returned concrete and truck-washing slurry into valuable material. The Re-Con line also offers products that enhance circularity of material flows by reducing the need for high-cost, virgin, raw materials... mitigating the problems of using recycled concrete, manufactured sand or clay-contaminated sand in new concrete.

Sustainable concrete production from linear to circular material flows

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Reclaim

Transforms returned concrete into reclaimed aggregates

This two-component system consists of a superabsorbent polymer and a hardener. It transforms fresh returned concrete into a granular material by chemically binding the free water (Part A) and by stabilizing and accelerating the process (Part B).

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Reducing the environmental impact of concrete production
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  • Transforming waste stream to resource material
  • Increasing material circularity
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  • Reclaimed aggregates achieved without crushing

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Clean

Method to reduce truck-washing slurry

70% less cementitious waste in every truck washout
Re-Con dry washing utilizes the absorption capability of the Re-Con Zero Evo US aggregates to clean trucks of cementitious waste that is otherwise washed out. Using the Re-Con dry-washing process followed by a light wash with water will greatly reduce the truck-washout solids that lead to a high pH and increased pollution risk of heavy metals such as hexavalent chromium. With Re-Con dry washing, the root cause of truck-washout pollution is removed by transforming waste into recycled aggregates in a repeatable process.

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Recycle

Enables increased use of demanding aggregates and binders without cost increases or quality issues in concrete mix designs

The absorption-mitigating properties of the Re-Con AGG technology enable concrete producers to start using sand, aggregate or binders (all with high water demands) without having to increase the water or water-reducing admixtures in their mix designs. Examples of applications are:

  • Increased dosage of recycled concrete aggregates (RCA).
  • Increased dosage of sand with clay contamination.
  • Increased dosage of manufactured sand.
  • Introduction of CEM 1/L.

Re-Con AGG absorption-blocking technology partly makes mixing water and water-reducing admixtures available in the cement paste instead of being absorbed by the aggregates or binders. Finishability, water/cement ratio and cement consumption can be kept constant even at major changes to aggregate or binder properties.

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Typical slump development over time with and without Re-Con AGG 100 in concrete-mix designs containing water-demanding aggregates

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The sum of it all: Reduce CO2

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CO2 reduction because of:

Less transport of material IN
Less transport of waste OUT
Recarbonation potential of aggregates produced from returned concrete and truck-washing slurry

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Dosage and Mixing Guide Calculator

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Read all the articles on the Re-Con line

Sustainability

N° 30 - 12/9/2022

Create sustainable concrete with Re-Con Zero Evo

Sustainability Research Product Spotlight

N° 30 - 1/20/2020

This question-and-answer session with David Sedan, Concrete Admixtures Technical Manager for MAPEI France, focuses on the international admixtures market.

#Admixtures for concrete

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